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USER MANUAL
PDM
Power Distribution Modules
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Inhaltsverzeichnis

Seite 1 - USER MANUAL

USER MANUALPDMPower Distribution Modules

Seite 2 - MoTeC PDM User Manual

MoTeC Installation 7 The wiper unit can be wired using an OEM wiper controller with the PDM supplying the power only. The OEM controller performs

Seite 3 - PDM User Manual

8 Installation Slow operation can be achieved using the switch or using intermittent operation to give a similar effect which avoids the need for a

Seite 4 - Introduction

MoTeC Installation 9 braking the motor when the high speed winding is turned on. The linked high speed wiper output can be configured in the Output

Seite 5 - System Overview

10 Installation - Set the High Time and Low Time to 0.00s in the park switch input pin configuration so that the wiper is parked as soon as possibl

Seite 6 - Installation

MoTeC Installation 11 Electronic Devices The PDM can supply power to electronic devices such as engine management systems, data acquisition systems

Seite 7 - Battery Positive

12 Installation CAN Keypads The CAN Keypads continuously communicate with the PDM which will prevent the PDM from entering its low power standby mod

Seite 8 - CAN Wiring

MoTeC Installation 13  To start the program after installation, click Start > All Programs > MoTeC > PDM Manager Updating PDM Manager S

Seite 9 - Output Devices

14 Configuration Configuration The PDM requires various settings to be configured such as the maximum current settings for the outputs and the circ

Seite 10 - 3. Relay Method

MoTeC Configuration 15 Channels Channels are used to link the various systems within the PDM configuration. For example: The input pin system gene

Seite 11 - Hardware

16 Configuration To rename a channel globally  Right-click on the channel name in the Channels window and click Rename. This will rename the chan

Seite 12 - MoTeC Installation 9

MoTeC PDM User Manual Contents Introduction ... 1 Features ...

Seite 13 - Solenoids

MoTeC Configuration 17 Output Pins Master Shutdown The Master Shutdown feature turns off all outputs that are configured for Master Shutdown, while

Seite 14 - Electronic Devices

18 Configuration Channel Name Description CAN Output InputName Input Status 0 = Off 1 = On Yes InputName.Voltage Voltage on the input Resolution 0

Seite 15 - PC Requirements

MoTeC Configuration 19 16 Bit Unsigned Values A 16bit unsigned value is specified with a byte offset (the first byte of the value within the CAN me

Seite 16 - Connecting the PDM to a PC

20 Configuration The PDM CAN bitrate is user configurable. All devices on the CAN bus must be set to the same speed. Refer to the Operation section

Seite 17 - Configuration

MoTeC Configuration 21 Tip: A condition can also be configured in the output pin setup. In this case the outcome of the logic function will not cre

Seite 18 - Channels

22 Configuration selected current setting and are not adjustable. Tips:  The Output Load and Output Current values are transmitted via CAN so tha

Seite 19 - Global Setup

MoTeC Configuration 23 driving the output turns off then on again). Master Shutdown If Master Shutdown is enabled on the output, the output will

Seite 20 - Input Pins

24 Configuration to protect the wire from overheating, not to protect the connected device.  Some devices draw more current under circumstances su

Seite 21 - CAN Inputs

MoTeC Configuration 25 to any PDM output and configured to turn on when the Global Error channel is TRUE. The Global Error channel can also be tran

Seite 22 - CAN Output

26 Configuration Motors Electric motors draw additional current during start-up. Typically the start-up current is 3 to 5 times the steady state cur

Seite 23 - Functions

PDM User Manual Standby Mode... 29 Appendices ...

Seite 24 - Output Pins

MoTeC Operation 27 Operation CAUTION: The PDM may get very hot, do not touch the PDM during operation. To perform any of the activities in the Onli

Seite 25 - Output Settings

28 Operation Monitor PDM shows the input-, output-, CAN input-, condition- and PDM status channels in separate screen areas in an easy to view layou

Seite 26 - MoTeC Configuration 23

MoTeC Operation 29 Password Protection  On the Online menu, click Set Password The password will prevent unauthorised retrieving and sending of

Seite 27 - Fault Indicator

30 Appendices Appendices Specifications General Battery voltage 30 V max, 6.5 V min Current consumption 35 mA typical operating 5 mA typical st

Seite 28 - MoTeC Configuration 25

MoTeC Appendices 31 20 Amp Outputs Number of 20 A outputs PDM16 PDM32 PDM15 PDM30 8 8 8 8 Maximum output current 20 A continuous, 115 A transient (

Seite 29

32 Appendices CAN Input Channel Examples Sample received CAN message used in examples below Byte 0 1 2 3 4 5 6 7 Value (hex) 00 00 F3 21 40 00 CC 8A

Seite 30 - Operation

MoTeC Appendices 33 Offset Data Size Alignment Mask Divisor Byte 6 16bit (unsigned) Normal FFFF 100 Resulting channel: (0xCC8A masked with 0x0FFF)

Seite 31 - Serial Number

34 Appendices Fuse Characteristics Max current setting [A] Trip time multiplier 4 76% 6 84% 8 92% 10 100% 15 120% 20 140% Example: For 25 A cu

Seite 32 - Password Protection

MoTeC Appendices 35 Connectors and Pinout PDM16 Connector A Connector B 26 pin Autosport 1 pin Autosport Mating connector #65040 Mating connect

Seite 33 - Appendices

36 Appendices PDM32 Connector A Connector B 37 pin Autosport 26 pin Autosport Mating connector #68089 Mating connector #65040 Pin Function Pin

Seite 34

MoTeC Introduction 1 Introduction The PDMs replace conventional relays, fuses and circuit breakers by providing electronically switched power to th

Seite 35 - CAN Input Channel Examples

MoTeC Appendices 37 PDM32 continued Connector C 1 pin Autosport Mating connector #68093 (wire gauge #6 AWG) #68094 (wire gauge #4 AWG

Seite 36 - MoTeC Appendices 33

38 Appendices PDM15 Connector A Connector B 34 pin waterproof connector 26 pin waterproof connector Mating connector #65044 Mating connector #650

Seite 37 - Fuse Characteristics

MoTeC Appendices 39 PDM30 Connector A Connector B 34 pin waterproof connector 26 pin waterproof connector Mating connector #65044 Mating connect

Seite 38 - Connectors and Pinout

40 Appendices Mounting Dimensions PDM16

Seite 39 - 36 Appendices

MoTeC Appendices 41 PDM32

Seite 40 - PDM32 continued

42 Appendices PDM15 and PDM30

Seite 41 - 38 Appendices

MoTeC Appendices 43 Wiring Wire Specification M22759/16 Insulation Material: Tefzel Conductor: Tin Plated Copper Voltage Rating: 600 V Maximum Temp

Seite 42 - MoTeC Appendices 39

44 Appendices UTC Wiring for PC Connection To connect to a PDM through a MoTeC UTC (USB to CAN adaptor), a mating connector for the UTC must be wire

Seite 43 - Mounting Dimensions

MoTeC Appendices 45 CAN-LO CAN-HI 100R 100R CAN-LO CAN-HI 500 mm max CAN-LO CAN-HI UTC Connector 500 mm Max << CAN Bus >> 100R

Seite 44 - MoTeC Appendices 41

46 Appendices CAN Output Messages The PDM transmits the following messages at 20 Hz. Note: only relevant messages get transmitted for a particular P

Seite 45 - PDM15 and PDM30

2 Introduction  Providing full diagnostic information, including output currents and voltages, input voltages, and error status  Transmitting di

Seite 46 - Wire Specification

MoTeC Appendices 47 CAN Address Byte Bit Channel Scaling Base address + 1 0 0..7 Compound Id = 0 1 0..7 Output 1 Current 0 to 255 = 0 to 127.5 A 0

Seite 47 - CAN Bus Wiring Requirements

48 Appendices CAN Address Byte Bit Channel Scaling Base address + 2 0 0..7 Compound Id = 0 1 0..7 Output 1 Load 0 to 255 = 0 to 255% 1% steps 2 0..7

Seite 48 - << CAN Bus >>

MoTeC Appendices 49 CAN Address Byte Bit Channel Scaling Base address + 3 0 0..7 Compound Id = 0 1 0..7 Output 1 Voltage 0 to 255 = 0 to 51 V 0.2

Seite 49 - CAN Output Messages

50 Appendices CAN Address Byte Bit Channel Scaling Base address + 4 0 6..7 Compound Id = 0 0 0..5 Output 1 Status 0 = Output off 1 = Output on 2 = O

Seite 50 - MoTeC Appendices 47

MoTeC Appendices 51 CAN Address Byte Bit Channel Scaling Base address + 5 0 0..7 Compound Id = 0 1 0..7 Input 1 Voltage 0 to 255 = 0 to 51 V 0.2 V

Seite 51 - 48 Appendices

52 Appendices Windows Keyboard Shortcuts When using a laptop in and around a car, it is often not practical to use a mouse to navigate through the p

Seite 52 - MoTeC Appendices 49

MoTeC Appendices 53 Selecting an Item in a Window To access the various items in a window, press ALT + the key for the underlined letter of the it

Seite 53 - 50 Appendices

54 Appendices Command Button Command buttons are generally used to show another screen or perform a particular function. Press ALT + the key for th

Seite 54 - MoTeC Appendices 51

MoTeC Appendices 55 Press ALT + the key for the underlined letter or use the TAB key to navigate to the Text Box, type in the new value or text. Us

Seite 55 - Windows Keyboard Shortcuts

56 Appendices Glossary MoTeC Devices ACL Advanced Central Logger ADL2 Advanced Dash Logger - second generation ADL3 Advanced Dash Logger - third

Seite 56 - Using the Selected Item

MoTeC Installation 3 Installation Mounting When mounting the PDM take into account that the PDM may get very hot during operation. Ensure the PDM

Seite 57 - 54 Appendices

MoTeC Appendices 57 PDM30 Power Distribution Module with 30 outputs PDM32 Power Distribution Module with 32 outputs PLM Professional Lambda Meter

Seite 59 - Glossary

4 Installation Wiring Other DevicesPDMAMMSwitchesMMotorsCAN BusAlternatorLightsStarter MotorOutputsBattery InputBatteryCANInputsIsolatorData LoggerE

Seite 60 - MoTeC Appendices 57

MoTeC Installation 5 If the ECU does not have a shutdown input, the switch can be connected to a PDM input. The PDM can then turn off power to the

Seite 61 - 58 Notes

6 Installation Output Wiring All outputs are high side type outputs; they switch Batt+ to the output pin. They all have hardware thermal overload pr

Verwandte Modelle: PDM15 | PDM32 | PDM16 |

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